Concrete Crushers For Sale: Equipment Guides, Pricing & More
Concrete crushers are vital tools for construction and recycling projects, offering efficient solutions for crushing and repurposing concrete waste.
This guide explores everything about concrete crushers, including concrete crusher machines for sale, functionality, buying tips, and answers to common questions.
Concrete Crushers For Sale:
Shop Professional Concrete Crushing Equipment
Rebel Crusher - America´s Concrete Crushers
The Rebel Crusher excels across diverse applications including recycling, demolition, and road prep. Compact yet powerful, this on‑site crusher handles reinforced concrete, rock, and asphalt. It features intuitive controls for efficient operation and is ideal for contractors needing mobile, high-output performance.
Rebel Crusher America’s Concrete Crusher
- Brand: R.R. EQUIPMENT COMPANY
- Make: Rebel Crusher
- Crusher Type: Jaw or Impactor
- Capacity: Up to 140 TPH
- Feed Opening: Approx 24 x 36 Inches
- Length: 384 Inches
- Width: 101 Inches
- Height: 102 Inches
- Approximate Weight: 38000 Lbs.
- Rated Power: 240 HP
Concrete Jaw Crushers For Sale
Jaw crushers are designed to handle primary crushing tasks, breaking down large concrete slabs into manageable pieces for further processing. Jaw crushers are ideal for working on foundational construction and large-scale recycling projects.
Rebel Crusher America’s Concrete Crusher
- Brand: R.R. EQUIPMENT COMPANY
- Make: Rebel Crusher
- Crusher Type: Jaw or Impactor
- Capacity: Up to 140 TPH
- Feed Opening: Approx 24 x 36 Inches
- Length: 384 Inches
- Width: 101 Inches
- Height: 102 Inches
- Approximate Weight: 38000 Lbs.
- Rated Power: 240 HP
Komplet K-JC 604 Mobile Jaw Crusher
- Brand: Komplet America
- Make: K-JC
- Model: 604
- Transport Size: 20′ ✕ 7′ ✕ 7’5″
- Working Size: 20′ ✕ 7′ ✕ 7’5″
- Output Size: 3/4″ to 3-1/4″
- Production: Up to 55 TPH
- Jaw Size: 23″ x 16″
- Engine Type: Doosan Tier 4 Final
- Engine Horsepower: 55 HP Diesel Engine
- Weight: 19,400 Lbs.
Komplet K-JC 503 Mobile Mini Jaw Crusher
- Brand: Komplet America
- Make: K-JC
- Model: 503
- Transport Size: 9’8″ ✕ 5′ ✕ 7’2″
- Working Size: 15′ ✕ 5′ ✕ 6’6″
- Output Size: 3/4″ to 3-1/4″
- Production: Up to 34 TPH
- Jaw Size: 19″ x 12″
- Engine Type: Kubota Stage V
- Engine Horsepower: 25 HP Diesel Engine
Concrete Impact Crushers for Sale
Impact crushers specialize in secondary and fine crushing, offering high-efficiency solutions for turning concrete into reusable aggregates. Impact crushers are best for construction and demolition projects that require precision and speed in processing concrete materials.
Rebel Crusher America’s Concrete Crusher
- Brand: R.R. EQUIPMENT COMPANY
- Make: Rebel Crusher
- Crusher Type: Jaw or Impactor
- Capacity: Up to 140 TPH
- Feed Opening: Approx 24 x 36 Inches
- Length: 384 Inches
- Width: 101 Inches
- Height: 102 Inches
- Approximate Weight: 38000 Lbs.
- Rated Power: 240 HP
Komplet K-IC 70 Mobile Impact Crusher
- Brand: Komplet America
- Make: K-IC
- Model: 70
- Transport Size: 17’4″ ✕ 7’2″ ✕ 8’5″
- Working Size: 28′ ✕ 7’2″ ✕ 8’5″
- Output Size: 3/4″ to 3-1/4″
- Production: Up to 90 TPH
- Engine Type: Doosan Tier 4 Final
- Engine Horsepower: 100 HP Diesel Engine
- Inlet Opening: 25″ x 20″ Inches
- Weight: 28,600 Lbs.
Komplet MT 5000 Mobile Hammer Mill Impact Crusher
- Brand: Komplet America
- Transport Size: 14’7″ ✕ 4’9″ ✕ 6’11”
- Working Size: 14’7″ ✕ 4’9″ ✕ 6’11”
- Output Size: 0″ to 1″
- Production: Up to 25 TPH
- Engine Type: Kubota Stage V
- Engine Horsepower: 25 HP Diesel Engine
- Inlet Opening: 16″ ✕ 12″ Inches
- Weight: 7,495 Lbs.
How to Choose the Best Concrete Crusher for Your Needs
When it comes to selecting the best concrete crusher for your projects, there are a few important factors to consider to ensure you’re choosing the best equipment for the job. Understanding your specific needs will help you make a more informed decision.
Understand Concrete Strength
Concrete waste varies as much as natural stone or rock because its compressive strength depends on several factors:
- Aggregate hardness: Harder rock in the mix raises overall strength.
- Mix design: The cement-to-rock-to-sand ratio—and the quality of each—directly affects compressive pressure ratings.
- Reinforcement: Wire mesh or rebar (and its diameter) increases both strength and crushing difficulty.
- Age: Concrete keeps curing for decades; older pours can be markedly tougher (think Hoover Dam).
Because job-site washout and lightly reinforced slabs are much softer than factory floors or bridge decks, pick a crusher with enough horsepower and chamber design to handle everything from soft, unreinforced rubble to high-strength, steel-laden concrete. Matching crusher capability to the full spectrum of concrete strengths ensures efficient processing and protects your investment.
Size and Capacity That Matches Your Workflow
The size-to-production ratio needs to align with your typical projects. A 20-ton-per-hour crusher might be perfect for some renovation work, while highway contractors often need 100+ TPH capacity. Rather than oversizing, consider whether your crew can actually feed material fast enough to maximize the crusher’s potential output.
Many of our customers find their medium-sized Rebel Crusher handles 90% of their projects perfectly, saving them from the $250,000 premium they would have paid for a larger machine that would sit idle half the time.
Affordability
Budget is always a consideration when making large equipment purchases. Medium crushers tend to be more affordable than larger machines and can often provide a great return on investment by handling a variety of tasks.
The purchase price represents only about 40% of your five-year equipment cost. Be sure to calculate your complete operational expenses:
- Fuel consumption (gallons per ton processed)
- Jaw plates and wear parts replacement intervals
- Labor requirements (one operator vs. two-person team)
- Transportation costs between sites
- Maintenance downtime percentage
For example, a diesel crusher processing 5,000 tons monthly might consume $2,000-$3,500 in fuel alone—a significant factor when comparing models with different engine efficiencies.
True Mobility vs. "Portable" Claims
There’s a significant difference between “transportable” and “truly mobile” equipment. Ask yourself: How often will you move between sites? A crusher requiring four hours of setup time might be fine for month-long projects but completely impractical for jobs lasting just a few days. Track-mounted units offer rapid deployment but typically cost 30-40% more than their wheeled counterparts.
Feed Opening and Discharge Settings
When selecting a crusher, pay attention to the feed opening size and discharge settings. The feed opening determines how large the material can be to enter the crusher, while the discharge setting controls the size of the finished product. A larger feed opening might allow you to handle bigger material, but it could also result in lower quality finished products. Aim for a feed opening large enough to handle the bulk of your material while still allowing you to produce the desired output size.
Maintenance, Durability & Labor
How easy is it to maintain the machine? Look for crushers that are known for their durability and ease of maintenance. A well-maintained machine can save you on downtime and repair costs over the long term.
The amount of labor needed to operate your crushing equipment is another key factor. Fewer workers generally mean reduced labor costs. With the right machine, you can streamline your process and keep the workforce to a minimum. Additionally, the crusher’s efficiency will affect how quickly your team can complete tasks, so look for a machine that helps minimize downtime and keeps your crew productive.
Work with a Leading Concrete Crusher Manufacturer like R.R. Equipment
- Made in the USA:
Local manufacturing, tighter quality control, faster parts delivery, and support for domestic jobs.
- Strong Reputation & Resale:
Well-known brands hold value, making future upgrades or resale easier and more profitable.
- Lower Lifetime Cost:
Higher initial quality plus steady support reduces total cost of ownership compared to “bargain” imports.
- Reliable Service & Maintenance:
A factory-backed team is on call for troubleshooting, routine upkeep, and emergency parts—crucial when deadlines loom.
- Knowledgeable Dealer Network:
Knowledgeable Dealer Network
- All-in-One Equipment Suite:
Matching prep tools, screens, conveyors, and attachments from the same maker streamline your entire crushing line.
- Built-to-Last Quality:
Rugged components and higher horsepower translate into fewer repairs, longer life, and better uptime.
- Downtime Minimization:
Rapid parts dispatch and expert technicians cut costly idle time on busy jobsites.
Benefits of Using Concrete Crushers
Concrete crushers bring a range of advantages that can enhance the efficiency, profitability, and sustainability of any construction project. By incorporating a crusher into your workflow, you can not only streamline your operations but also reduce costs and environmental impact. Let’s dive into the key benefits of using concrete crushers:
1. Cost Savings on Transport and Disposal
One of the biggest advantages of using a concrete crusher is the potential for significant cost savings. Without a crusher, large chunks of concrete must be loaded onto trucks and hauled away to landfills, which can be expensive. Transporting concrete waste to a disposal site incurs significant costs, from hauling fees to dumping charges. By crushing the concrete onsite, you reduce the volume of material, which cuts down on both transportation and disposal expenses. Instead of paying to dispose of waste material, you can reuse it right on the jobsite or sell it as recycled aggregate, adding value to the process
2. Reduced Dumping Fees
Landfills and recycling centers charge fees to dispose of concrete waste, and these costs can quickly add up, especially on large projects. By processing the concrete onsite with a crusher, you can avoid these hefty dumping fees. This can result in substantial savings, particularly for contractors working with large quantities of concrete. Instead of paying to get rid of waste, you can reduce your fees or even eliminate them entirely, as you’re able to reuse the material.
3. Reuse of Material
Crushing concrete onsite allows you to create recycled aggregate, which can be used in new construction projects. This is particularly beneficial if you’re working on a job that requires fill material or subbase material. Crushed concrete can substitute for crushed stone or gravel. By reusing the material, you reduce the need to purchase new materials, lowering your overall project costs. In some cases, you can even sell the crushed material, creating a new revenue stream for your business.
4. Environmental Benefits
Using a concrete crusher helps contribute to more sustainable construction practices. By recycling concrete and reusing materials, you divert waste from landfills, reducing the environmental impact of construction activities. The energy savings and reduction in the extraction of new raw materials make concrete crushing an eco-friendlier alternative. This can be particularly important for companies aiming to reduce their carbon footprint and meet sustainability goals.
5. Improved Efficiency and Productivity
Concrete crushers are designed to work efficiently, quickly breaking down large chunks of concrete into smaller, manageable pieces. This helps speed up the entire process, allowing workers to focus on other tasks while the crusher does the heavy lifting. By processing concrete onsite, you eliminate the need for offsite disposal and material transport, saving time and reducing the number of steps required to complete the job. This leads to faster project timelines and higher productivity.
6. Flexibility and Convenience
Having a concrete crusher on the jobsite provides flexibility. You can crush material as needed, directly where it’s required, without having to rely on outside sources for crushed aggregate. If the job changes or new material is needed, you can adjust the crushing process to meet the evolving demands of the project. This level of control helps ensure that your materials are available exactly when you need them, without delays.
7. Reduced Hauling Costs for New Materials
Crushing onsite not only reduces hauling costs for waste concrete but also for new materials. Instead of hauling crushed stone or gravel from a quarry back to the jobsite, you can use the recycled material as a base, subbase, or fill material. This cuts down on the need for hauling, reducing both costs and time spent on transportation. Additionally, if the project requires more aggregate in the future, you can always process more concrete from the site.
8. Versatility in Material Handling
Concrete crushers are versatile machines that can handle a variety of materials beyond just concrete. They can process asphalt, brick, and other types of construction debris, making them useful for a wide range of projects. This versatility means that you can rely on one piece of equipment to handle multiple types of material, saving both time and money in the process.
FAQs About Concrete Crushers
What types of concrete crushers are available?
There are several types of concrete crushers, each designed for different applications including Jaw Crushers, Impact Crushers, Cone Crushers, Hammermills and Roll Crushers. These all serve their own unique purpose. Read our article about the different types of crushers to learn more about each one.
How do I choose the right size of concrete crusher?
The size of the crusher you need depends on the size of the material you’re processing and your project volume. Larger crushers are better for high-volume, heavy-duty work, while smaller crushers can handle more localized, less-intensive jobs. Consider factors such as the typical feed size and the desired output material size when choosing the crusher.
What does the feed opening size and discharge setting mean?
Feed opening: The size of the opening where materials are fed into the crusher. A larger feed opening allows you to process larger chunks of material.
Discharge setting: This refers to the size of the output material the crusher produces. It’s adjustable on many crushers, so you can control the size of the final product.
Is the concrete crusher adjustable?
Yes, most crushers come with adjustable settings for feed size and output size. The level of adjustability will depend on the specific model and type of crusher. This allows you to fine-tune the machine to suit your specific needs.
What is the best power source: diesel or electric?
Choosing between diesel and electric power depends on your project needs. Diesel is ideal for remote job sites where electricity isn’t available. Diesel-powered crushers are also more mobile, which is beneficial for projects that require transport to multiple locations.
Electric concrete crushers are more energy-efficient and environmentally friendly. Electric crushers are a better option for sites with stable power sources and can reduce operational costs over time.
Should I choose a stationary, portable, or track-mounted crusher?
Stationary crushers are ideal for long-term, high-volume projects and fixed job sites.
Portable crushers can be moved from site to site and are great for smaller, less frequent jobs. Track-mounted crushers offer the most mobility, making them perfect for projects that require frequent relocation.
Are there permits or emissions considerations for concrete crushers?
Depending on your location and the type of project, you may need specific permits for operating a concrete crusher. Additionally, crushers that run on diesel will emit exhaust fumes, and local regulations may require certain emissions standards to be met.
What are the noise and dust levels like?
Crushing concrete can create significant noise and dust. Be sure to consider noise-reduction features (e.g., soundproofing) and dust control measures (e.g., water sprays, dust suppression systems) to comply with local regulations and keep workers safe
How does a concrete crusher work?
Concrete crushers break down material using jaw crushers or impact crushers. Jaw crushers use compression between a fixed and moving jaw, while impact crushers rely on high-speed rotors with hammers to shatter concrete. Jaw crushers handle harder materials efficiently, whereas impact crushers are better for softer materials and finer output. Key components like eccentric shafts, flywheels, and impact plates affect performance. Regular maintenance of wear parts, such as jaw plates and blow bars, extends machine life. Read our article about the concrete crushing process to learn more.
How Much Is a Concrete Crusher?
Concrete crusher prices vary based on type, size, and features. Entry-level models start around $100,000, offering basic capabilities. Mid-range crushers (~$500,000) provide better power and screening options. High-end models ($1M+) include advanced automation, larger feed openings, and higher production rates.
How Do I Start a Concrete Crushing Business?
Concrete crushers are incredibly versatile machines designed to process a wide range of materials including concrete, concrete with rebar, concrete with wire, asphalt, bricks, block, pavers, rock, stone, gravel, sand, topsoil, river gravel, glass, ceramics, plastics, aluminum castings, various metals, fiberglass, computers, lithium batteries and more.
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